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Industry 4.0

By Venkat Nandikolla, Global Head of Manufacturing, Mindtree

Venkat Nandikolla, Global Head of Manufacturing, Mindtree

1. What are the Benefits of Cloud Computing for the Manufacturing and Supply Chain Industry, and how has your Company Embraced it?

In this era of Industry 4.0, the need for higher efficiencies both on the shop floor & in the enterprise, along with the emergence of highly competitive, globally distributed, multi-partner ecosystems has driven manufacturing & supply chains to adopt cloud computing as the primary driver for this transformation. The manufacturing side requires analytics at scale as well as Industrial IoT, which are natural candidates for cloud computing. In fact, without cloud computing, it would be difficult to envisage manufacturers being able to use many forms of new production systems, from 3D printing and high-performance computing (HPC) to the Internet of Things (IoT) and industrial robots. Similarly, supply chains that are global in nature benefit from the ubiquitous connectivity of cloud. A global supply chain also ensures a highly agile and responsive ecosystem; the intelligence of cloud systems enables adjustability to market volatility, and to scalability needs. In summation, cloud computing is helping manufacturers innovate, reduce costs, and increase their competitiveness. In an interesting way, cloud computing democratizes access to and use of the latest technologies which has a direct outcome of reducing entry barriers for newer players, thereby increasing competition!

As a technology enabler for the next-gen manufacturing businesses, we have been part of several cloud transformation journeys. A Global Auto Manufacturer who is a customer of ours was looking for an effective solution to manage around 25 TB of digital assets stored across 15 disparate applications, for three global brands. The solution was to build a Cloud-based integrated platform for search, browse, review, download, reporting and information management. The benefits included 99.5 percent application availability, 50 percent cost optimization, and adoption across multiple countries, all of which directly contribute to the aforementioned benefits.

2. Companies are moving fast towards Cloud-based TMS. Please share how this is Affecting end-to-end Supply Chain.

Today, customers have come to expect their orders to be in stock & ready to be delivered on demand, and “connected commerce” has affected everything from building materials to automobiles to specialty chemicals. This has been made possible by cloud based TMSs. While cloud-based TMS started with the intent of minimizing upfront infrastructure costs, coupled with analytics and IoT today, these are fast evolving to support a connected global ecosystem of suppliers and customers. Such a TMS can now feed in information alerting the supply chain of delays, losses, or early arrivals, which enables the supply chain to be more agile and effective. Likewise, having the ability to sense demand enables the TMS to be more nimble. Cloud TMSs have moved to web-based platforms combining cloud, mobile and social technologies helping create complex, yet seamless supply chain networks comprised of connected customers, suppliers, competitors, carriers and third-party providers. In this set-up, all pertinent information is available via the web on a 24/7/365 basis in real-time leading to significant increase in efficiencies and speed for the supply chain.

"As a technology enabler for the next-gen manufacturing businesses, we have been part of several cloud transformation journeys"

3. What does the Internet of Things mean for the Manufacturing or Supply Chain Industry? How can Technology be used to mitigate rising Supply Chain costs?

For manufacturing organizations, the Internet of Things (IoT) offers game-changing opportunities to gain valuable insights that can enable greater control over operations, innovative approaches to market, transformation of products to meet changing customer demands and reduced supply chain costs. Manufacturing organizations can leverage IoT to digitize every process in the value chain. Below are a few examples of the benefits of this digital transformation for organizations, partners and customers.

Visibility to improve manufacturing and planning

• Monitor production operations: Production operations can be monitored in near real-time. Organizations can use insights into energy and material consumption to dramatically improve resource planning, understand causes for inefficiencies, and enable predictive maintenance that reduces operation costs and downtime.

• Safety: Sensors installed in the shop floor can track environmental conditions, equipment operations and potential hazards to improve overall safety.

Optimize supply chain and distribution

• Supply chain optimization: Advances in logistics through digital technologies such as supply chain integration, GPS-enabled tracking and RFID-based inventory management allows for synchronization of supply and production planning.

• Route optimization: Telematics and connected vehicles enable intelligent route determination and delivery optimization, leading to cost savings and improved distribution planning.